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NEx 8 Rotary and part-turn actuator

Rotary and part-turn actuators of the NEx series meet the requirements of Ex Zone 1 marking. The actuators have the following registered IECEx and ATEX certificate numbers: IECEx EPS 15.0061X and EPS 15 ATEX 1 044 X.
They are mainly used in industrial plants e.g. in machines operating in the chemical industry, in refineries, in fuel depots and in painting facilities.

The NEx is available with a synchronous motor as well as in a DC version (incl. BLDC) with a torque of up to 500 Nm. Featuring a high holding torque and self-adapting wide-range input power pack the programmable BLDC motor supports almost all positioning times and torques within a range of 2 Nm to 500 Nm.

The NEx is based on the extremely successful N series. That means it is possible to guarantee combination options with existing extensions such as supplementary gearboxes and linear units.

Boasting a wide variety of options, NEx offers the best possible solution for applications in process plant engineering subject to IECEx and ATEX regulations.

The design of the housing made of die-cast aluminium in combination with permanently lubricated gearing with sintered-bronze bearing bushes ensures their suitability for use in a harsh operating environment.

Details
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[Translate to English:] NEx 8 Dreh- und Schwenkantrieb
[Translate to English:] NEx 8 Dreh- und Schwenkantrieb

Housing

  • Housing and hood are made of corrosion-resistant gravity die-cast aluminium
  • Coating with silicone-free paint
  • Colour RAL 7032 Pebble Grey
  • The motor compartment is designed as a type “d” flameproof enclosure to DIN EN 60079-1
  • Degree of protection IP66/67
  • Options:
    • Custom colours

Synchronous motor

  • Single-phase AC synchronous motor with permanent magnets, reversible
  • 230 V ± 10%, 50/60 Hz ± 5 %
  • ON time 100% duty cycle on request
  • Short start/stop times
  • Insulation class B to VDE 0530
  • Synchronous motors maintain speed and positioning time irrespective of the load
  • Options:
    • Custom voltages
    • Custom frequencies

BLDC motor

  • Brushless DC motor
  • Constant positioning time thanks to electronic speed controller
  • Wide-range voltage input 90 V AC … 264 V AC, 120 V DC … 370 V DC
  • High holding torque when the operating voltage is applied
  • Manufacturer configured start-up and brake ramp
  • ON time 100% duty cycle
  • Insulation class B to VDE 0530 DC motor

DC motor

  • DC commutator motor
  • Voltage 12 V DC or 24 V DC
  • Insulation class E to VDE 0530

Gearbox

  • Spur gearing with straight-toothed steel gears
  • Rugged, maintenance-free
  • Permanently lubricated gears
  • Self-lubricating sintered bronze bearings
  • Encapsulated version, operates in any position

Output shaft NEx 8

  • Square socket WAF 22
  • Option:
    • Diameter 30 or 36 mm with feather key

Electrical connection

  • Connection by means of 1 m cable end or Ex “e” rated terminal box with spring-loaded terminals
  • Customer-side wiring outside of the flameproof housing
  • Electric anti-condensate heater
  • Manual reset temperature switch 80 °C

Controller

  • Open/close signal
  • Options:
    • Additional potential-free contacts
    • Electronic position controller ESR-N with Profibus and USB
    • Blockierschutz durch Überwachung der Istwertänderung des Potenziometers (nur in Verbindung mit Stellungsregler ESR-N)

Umgebungstemperatur

  • 20 °C bis +60 °C

Stellwegbegrenzung durch Wegabschaltung mit Schnappschalter

  • zwei Wegendschalter (Standard)
  • Betätigung aller wegabhängigen Schalter durch stufenlos einstellbare Schaltnocken
  • Wechselschalter mit Silberkontakten
  • Schalteranschlüsse auf Klemmen geführt
  • Schaltleistung: max. 6 A, 250 V AC
  • Optionen:
    • Schalter mit Goldkontakten
    • Schalter mit zwangstrennenden Kontakten
    • zusätzliche Weghilfsschalter auf Anfrage/li>

Stellungsgeber zur externen Stellungsanzeige (Option)

  • mit Potenziometer
    • Leitplastik-Potenziometer (Standard) oder Draht-Potenziometer (mit TÜV-Abnahme)
    • Mehrwendel-Potenziometer bis 10 Umdrehungen
    • Der elektrische Drehwinkel des Potenziometers kann mit einem Getriebe an den gewünschten Stellweg angepasst werden
    • Für die elektronische Brennstoff-Luft-Verbundregelung stehen spezielle Potenziometer mit einer TÜV-abgenommenen formschlüssigen Montage zur Verfügung
  • mit Transmitter 4 … 20mA
    • Der elektrische Drehwinkel des Transmitters kann mit einem Getriebe an den gewünschten Stellweg angepasst werden
  • mit Hallsensor
    • Der verschleißfreie Halleffekt-Absolutwertgeber ist insbesondere für den Dauereinsatz in Ex-Bereichen geeignet

Manual operation (optional)

  • The position of the input shaft and valves can be moved manually using a handwheel
  • Disengaging the gear train and motor reduces the amount of force required
  • Position switch-off settings are retained during manual operation
  • The handwheel remains motionless during electrically powered operation

Options

  • Other voltage/frequency
  • Gear train disengages mechanically
  • Handwheel
  • Additional auxiliary position switches
  • Custom control cams
  • Electronic position controller ESR-N (in conjunction with synchronous motor)
  • Position sensor
  • Relay for switching several actuators in parallel
  • Potentiometer
  • Components to UL standard

Assembly

  • Easily mounted thanks to stable angle bracket/ISO bracket
  • No-fuss coupling to valve stem by means of:
    • Hand-operated lever coupling
    • Lever arm, clamping lever, ball-and-socket joint, connecting rods, sprung connecting rods
    • Flexible shaft coupling
    • Rigid shaft coupling

Safety instructions

  • In a potentially explosive area, ensure the device is isolated from the power supply before the hood of the flameproof encapsulated housing is opened by a specialist. The waiting time specified on the rating plate must always be observed!

Attachments

Switches for series

Switches for series

  • Contact material: Silver
  • Max. switching capacity: 6 A, 250 V AC
  • Positive-break switches (optional)
  • Gold contacts for switching smallest loads (optional)

Allgemein:

  • All switch contacts routed to terminals
  • Switching angles infinitely adjustable by means of cams
  • Retrofit switch sets available
  • Changeover contact (SPDT)

For actuators: N, NV, NE, K, KA, V

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JNO

JNO

  • Adjustable cam that can be adjusted from above, consisting of brass body and plastic cam ring
  • Different cam shapes available

For actuators: N, K, KA, V, NV, NEx

Download Datasheet

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JNS

JNS

  • Adjustable cam that can be adjusted from the side, consisting of plastic body and plastic cam ring
  • Grub screw ensures cam is reliably secured to the shaft
  • Different cam shapes available

For actuators: N, K, KA, V, NV, NEx

Download Datasheet

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Brass cam

Brass cam

All actuators

  • High quality control cam made of brass
  • Three grub screws ensure the cam is very reliably secured to the shaft
  • Different cam shapes available

Download Datasheet

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